Forming/Machining
Forming/Machining
What is Super Plastic Forming (SPF)?
Superplastic forming (SPF) is based on the fact that some alloys can be slowly stretched well beyond their normal limitations at elevated temperatures. The higher temperatures mean the flow stress of the sheet material is much lower than at normal temps. This characteristic allows very deep forming methods to be used. Superplastic alloys can be stretched at higher temperatures by several times of their initial length without breaking; for example 100% and 300% for aluminium and titanium alloys respectively. Superplastic forming can produce complex shapes with stiffening rims and other structural features as well.
Key Advantages of SPF:
Single-Tool Forming:
Achieve high-precision components using a single mold. In conventional molding processes, both male and female molds are required to create the product shape. However, in superplastic forming, because the material is highly elastic, molding can be done using only one mold, which allows for significant reduced tooling costs and production time.
Shaping Beyond Limits:
High-temperature forming enables complex geometries unattainable with conventional cold-forming methods.
Integrated Assembly:
Consolidate multiple components into a single formed part, streamlining manufacturing processes and reducing assembly costs.
Large-Scale Capabilities:
Manufacture oversized components seamlessly, meeting the needs of aerospace and other industries requiring large, integrated parts.
Enhanced Aerodynamics and Aesthetics:
Produce smooth, curved surfaces ideal for automotive and aerospace applications.
Strengths of Metal Technology Co. Ltd.
Forming Process in Factory
Superplastic Forming Process
Materials
Selection and preparation of superplastic materials.
Die
Die design and machining.
Analysis
Simulation of forming predictions.
Calculation of forming conditions.
Superplastic Forming
Execution of the forming process under precise conditions.
Post-Processing
Heat treatment.
3D trimming and inspection.
Final Product
Providing total services from design to finished products.
Applications of Super Plastic Forming (SPF)
Decorative rock panel
(A5083 Superplastic forming material)
1,100 ×
2,350 ×
0.8t
Examples of SPF
Equipment
- Work size：1400W×2700L×900H
- Mold size ：1400W×2700L×900H
- Maximum payload：Ordinary temperature～700℃…7000kg／700～900℃…5000kg
- Temperature range：Ordinary temperature～980℃
- Rolling force：常温～700℃…10000kN／700～900℃…6000kN
- Forming gas：Argon（purity 99.999％）
- Forming gas pressure：0～4.0MPa
Shiga and Toki Plant both have SPF capabilities and a variety of equipment.
- Work size：1200W×2440L×380H
- Mold size ：1100W×2350L×365H
- Maximum payload：4000ｋg
- Temperature range：Ordinary temperature～980℃
- Rolling force：ram cylinder maximum 5292kN
- Forming gas：Argon (purity 99.9％ or 99.999％）
- Forming gas pressure：0～3.45MPa
Contact us! We offer various solutions based on our extensive experience and metallurgical knowledge to meet your needs.
CONTACT
Strength of machining at MTC
Samples of machined products
Impeller
Stirling engine heat exchanger
